Mitutoyo optical measuring machine.
QUICK VISION ACTIVE 404
The Mitutoyo QUICK VISION ACTIVE 404 is a type of CNC (Computer
Numerical Control) vision measuring machine. It is part of
Mitutoyo’s Quick Vision series, which is designed to offer precision
and high-speed, non-contact dimensional measurements using an optical
system combined with advanced image processing technology. Here´s a
breakdown of the key features and specifications of the QUICK VISION
ACTIVE 404:
Key Features:
- High Precision and Accuracy:
- The QV ACTIVE 404 is designed for high precision, capable of
measuring with very tight tolerances. This makes it ideal for
industries such as electronics, automotive, medical devices, and other
fields requiring meticulous measurements.
- Non-contact Measurement:
- The machine uses optical systems such as a CCD (Charge-Coupled
Device) camera for non-contact measurements. This is beneficial for
fragile parts or components that could be deformed by contact
methods.
- 3D Measurement Capabilities:
- While primarily a 2D measurement system, the QUICK VISION series,
including the ACTIVE 404, is capable of performing 3D measurements
using the autofocus functionality, combining Z-axis data with XY plane
information.
- Automated Measurement:
- This model supports full automation with programmable measurement
sequences, reducing human error and allowing for faster and more
efficient inspection processes.
- Multi-sensor Technology:
- In addition to the optical system, the machine can be equipped with
optional touch probes and laser sensors to enable a hybrid of
non-contact and contact measurement techniques.
- Easy-to-use Software:
- The machine is equipped with Mitutoyo’s QVPAK software, which is
intuitive and user-friendly. It allows for easy setup of measurement
routines, data analysis, and reporting. This software also provides
advanced image processing, pattern recognition, and real-time
feedback.
- Illumination Options:
- The system is equipped with multi-angle and adjustable LED
illumination (such as ring, coaxial, and transmitted lighting),
enhancing the visibility of part edges and surface features for more
accurate measurements.
Specifications (Typical for the 404 model):
- Measuring Range:
- X-axis: 400 mm
- Y-axis: 400 mm
- Z-axis: 200 mm
- Resolution: Typically in the micron range, around 0.1 µm, depending
on the configuration.
- Repeatability: High repeatability, generally within sub-micron
accuracy for 2D and 3D measurements.
- Magnification: The camera and optics allow for different
magnifications, enabling both macro and micro-scale measurements.
- CNC Control: Automated stage movements along the XYZ axes controlled
via CNC.
- Environmental Considerations: The machine typically operates in
temperature-controlled environments to U5158834 maintain accuracy, as
even small variations in temperature can affect measurement
results.
Applications:
The Mitutoyo QUICK VISION ACTIVE 404 is used in various industries
for:
- Quality Control: It is particularly suited for inspecting small and
complex parts that need precise measurements, like those used in
electronics or medical devices.
- Manufacturing: Ensuring that components meet exact specifications
during production.
- R&D and Prototyping: Analyzing the physical characteristics of
prototypes during the design phase.
Benefits:
- Efficiency: Automated routines allow for quicker measurements and
reduced operator time.
- Versatility: The machine´s multi-sensor capabilities provide
flexibility to measure a wide range of part geometries and
materials.
- Non-destructive Testing: Non-contact measurements prevent potential
damage to sensitive or delicate parts.
In summary, the Mitutoyo QUICK VISION ACTIVE 404 is a powerful vision
measuring machine that combines high precision, speed, and versatility
with advanced imaging technology, making it suitable for various
industries needing accurate and automated dimensional analysis.
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