Used line for the production of the co-extrusion by PST Forming
method.
PTI - The twin screw extruder DS 92/28
2x screws with a diameter of 92 mm
The length of screws 28 x L / D
Snails closed system with internal temperature control,
deep nitrided, with degassing on the cylinder,
extruder equipped with a vacuum pump with filter,
Siemens Servo Motor power: 60 KW
Torque: Nm 15700
Screw rotation: 0 - 50 rev. / Min.
Zones with ceramic heaters with an intense cooling: 5 x 5 KW
Cooling Zones: 4
Performance with hard PVC, depending on the materials and tools:
max.600kg / h
Length: 4500 mm
Width: 1600 mm
Height: 2300 mm
Extruder equipped with a microprocessor control SIEMENS type Extrusion
Pro Pak visualization
2. Co-Extruder
PTI - The twin screw extruder DS 68/28
Snails with a diameter of 2 x 68 mm
Length of the screws: 28 x L / D
Snails closed system with internal temperature control,
deep nitrided, with degassing on the cylinder,
extruder equipped with a vacuum pump with filter,
Siemens Servo Motor power: 30 KW
Torque: 6200 Nm
Screw rotation: 0 - 50 rev. / Min.
Zones with ceramic heaters with an intense cooling: 4 x 2.5 KW
Cooling Zones: 4
Performance with hard PVC, depending on the materials and tools: max.
250 kg
Length: 3500 mm
Width: 1400 mm
Height: 2300 mm
Extrusion line equipped with a microprocessor control SIEMENS type
Extrusion Pack Pro with visualization
3. Co-Extrusion adapter
The power of 2.5 kW heating zones
4. Calender PTI - KA 600
2 cooling roller Ø 305 x 610 mm chrome
1 invoiced roller Ø 303 x 610 mm chrome-plated
1 rubber pressure shaft Ø 303 x 610 mm
3 steering shafts Ø 60 x 610 mm
The linear speed of the strip 0 - 50 m / min
Drive power 3.0 kW
Diameters:
Length 1700 mm
Width 1600 mm
Height 1700 mm
Line strip 1200 mm
5. KT calibration table 3/4000
Equipped with two vacuum pumps and. 4 kW system operating in
circulation.
1 Wasserpumpe 3 kW
2 Vacuumpumpen 3 kW
1 Trockengebläse 1.5 kW
The possibility of adjusting the height of the electrical table 900 to
1100 mm.
The use of the frequency converter to drive sliding table enables
precise and smooth adjustment of its position relative to the
extrusion head
Manual lateral adjustment of the table - 50 mm
Adjustable pointer connection with the cooling water inlet
temperature: 20 pcs
Adjustable vacuum connection with level indicator vacuum: 20pcs.
All parts in contact with water are made of stainless steel
Calibration table dimensions: length. 4500 mm, width. 900 mm
Frame for mounting the cooling bath calibrators and measuring 500 x
4000 mm made of stainless steel
Calibration table connected to Profibus control system located in the
extruder
6. Exhaustion roll - Rollenabzug ABR 6
2x1.5 kW propulsion power
The linear speed control 0-50m / min
Number of wheels 2x12
Mm Length: 2.000
Mm Width: 1000
Height mm: 1600
Wagaca. kg: 1200
7. An apparatus for cutting panels SA 3
cutter drive actuator FESTO
pressure cylinder material FESTO (1 pc.)
max line speed of V = 30 m / min (maximum speed of extrusion)
cutting accuracy of +/- 1 mm / l. 1 m
min debt. section 0.5 m
max. w. cut 350 mm
debt. 600 mm trolley
transparent polycarbonate cover secured by two bolts electrical
8. Table packer l = 4 m
The line is equipped with an automatic control system fabr.Siemens Pro
Pak
Visualization and control system PLC, which enables you to:
comfortable working with touch I5123973 screen
set different access levels (up to 10 codes) for a particular menu
- Selection of "on-line" one of the four available languages in which
it communicates with operator (Polish, German, English, Russian) - on
request it is possible to develop
any other language for the operating system. Precise temperature
control of the 10 zones (up to 50)
observing the temperature graphs of individual heating zones setting
for each drive boot program in up to 10 steps min to the speed of the
full production speed. Storing all the technological parameters of the
manufacturing process in the form of recipes saved and stored on a
removable memory card.
Launching once established process technology for the future is to
recall the appropriate formula - all fit parameters automatically.
Weekly program clock enable extruder heating at any time on any day of
the week. The temperature and pressure of the plasticized mass (melt)
support for current and historical alarms (possibility of printing)
adjustment and synchronization of rotation up to six drives
cooperating stabilizing controller for an additional mass in the head
pressure save and playback machine configuration modem and remote
communication with the machine by TELESERVICE
(Remote diagnostics machine) - optional - PROFIBUS communication with
other members line, composed of in an extruder. - seamlessly
complement the other elements of the extrusion process line production
PTI PROFIBUS communication - calibration tables, guys, saws, printers,
etc.