IMA COMPLETE POWDER FILLING LINE
Consisting of
1) HYDRA LINEAR BOTTLE WASHER, MODEL 1800-23-B
Linear washing machine, suitable for washing glass and/or plastic
containers in use in the pharmaceutical industry, ensures the removal
of particulate contamination of at least 3 log. (particles such as
glass, fibers, oxides, etc.). The machine, at its maximum stated
productivity, operates at 20 mechanical beats per minute, ensuring
long washing times and low mechanical stresses for the bottles and the
machine. Designed and built in accordance with cGMP.
TECHNICAL DATA
OPERATING SPEED
Up to 27,600 containers/hour
RANGE OF CONTAINER SIZES
min. diameter 16 mm
diam. max. 36 mm
max. height 110 mm
min. mouth diameter 7 mm
For containers with a minimum height of 36 mm, the machine must be
equipped with dedicated holding baskets. As an option, the machine can
be configured to handle a range of bottle sizes from min. 14 to max.
52 mm diameter and max. 140 mm bottle height.
W.F.I. SUPPLY PRESSURE: 2.5-4 bar (1.5” Tri-clover connection)
DEMINERALIZED WATER SUPPLY PRESSURE: 2.5-4 bar (1.5” Tri-clover
connection)
COMPRESSED AIR SUPPLY PRESSURE: 6 - 10 bar (1.5” Tri-clover
connection)
STANDARD POWER SUPPLY VOLTAGE: 400 Volts-50 HZ- 3 PH + N + T
INSTALLED POWER: 5 KW
HEAT DISPERSION: 4 KW
SOUND EMISSION LEVEL: < 80 Db.
HEIGHT OF DISCHARGE FLOOR: 950 mm. (+/- 25) mm
ENVIRONMENTAL DATA
Temperature: 5-40°C
Relative humidity: < 70%
Altitude: < 2000 mt
MACHINE DIMENSIONS
Width: 2400 mm
Length: 3655 mm
Height: 2000 mm
Weight: 2500 kg
2) BLUE GALAXY STERILIZATION TUNNEL, MODEL 1250/FLS
Tunnel is designed to be inserted within a production line requiring a
continuous dry heat depyrogenation process for glass containers.
The tunnel consists of three main zones:
(a) vertical airflow inlet zone.
(b) No. 2 vertical airflow heating zones;
(c) No. 2 vertical air flow cooling zones.
TECHNICAL CHARACTERISTICS
Standard voltage: 400 volts - 50 HZ - 3 PH + N + T
POWER
MAIN (heating): 143 kW
UPS: 17 kW
Total installed power: 160 kW
Hot zone air temperature: max. 350°C
Cooling zone air temperature: min. 18°C
Final outlet container temperature: 25°C
Cooling water
Temperature in supply: 9C° min. - 11°C max.
Flow rate: 28,000 liters/hour
Air sucked inlet zone: 3200 cubic meters/hour
Exhaled air inlet zone: 3000 cubic meters/hour
Exhaled air temperature inlet zone: 30/70°C
Supply air hot zone: 400 cubic meters/hour
Recycled air
Hot zone: 5060 cubic meters/hour
Cooling zone: 7420 cubic meters/hour
Heat dispersion: about 17 kW
DIMENSIONS
Length: 7025 mm
Width: 2410 mm
Height: 3175 mm
Optional lowered height: 2760 mm
Weight: 9000 kg
Working height: 950 (+/- 25) mm
Useful belt width: 1250 mm
Useful length hot zone: 2250 mm
Useful hot zone area: 2.81 m2
Useful length of cooling zone: 3300 mm
Useful surface area cooling zone: 4.12 m2
3) ROTARY TABLE DOWNSTREAM TUNNEL RT 120
Rotary accumulation, sorting or loading table suitable for handling
stable cylindrical containers, glass or plastic, in coupling with
packaging lines.
STANDARD CONTAINER FORMAT RANGE
min/max diameter: 16-80 mm
min/max height: 35-220 mm
FINISH: machine totally free of painted parts
INSTALLED POWER: 0.5 kW
STANDARD VOLTAGE: 220V/50Hz/single-phase
4) XTREMA PWD L MICRODOSING MACHINE
Bottle filling and capping machine with intermittent linear positive
motion with max. speed of 400 bottles/min. Suitable for volumetric
dosing of powders, using vacuum-pressure technology, and application
of rubber caps. Prepared for integration with a 100% IPC system.
TECHNICAL DATA
BOTTLE FORMAT TREATABLE
Transport of 4 bottles at a time
Diameter: from 22 to 36 mm
Height: from 30 to 58 mm
Transporting 2 bottles at a time
Diameter: 37 to 56 mm
Height: from 58 to 136 mm
DOSAGE: Depending on the diameter of the dosing disc chambers, the
number of dosed and the diameter of the mouth of the bottle
INSTALLED POWER: 20 kW, to be confirmed according to machine
configuration
STANDARD VOLTAGE: 400V/50Hz/3PH + T + N
COMPRESSED AIR FOR INSTRUMENTATION: 5-7 bar, 15 m3/h
WEIGHT: according to configuration and M5158273 according to final
layout
5) ALU 400 CAPPING MACHINE
Continuous rotary motion machine, with brushless motorization, for
applying and edging aluminum caps, with or without Flip-off, on
cylindrical capped glass or plastic containers.
DIMENSIONS OF CONTAINERS
Diameter: 14 - 52 mm
Height: 35 - 110 mm
Caps: max. diameter 40 mm
Performance: up to 400 bottles/min. (when equipped with outlet
auger)
6) HYDRA 480 VIAL WASHING MACHINE
The HYDRA 480 machine is designed for continuous washing of
cylindrical or shaped glass or plastic containers. Includes parts for
washing full-size vials. Designed and built in compliance with cGMP
parameters.
MECHANICAL SPEED
up to max. 480 vials/min. with maximum vial diameter of 36 mm
up to max. 200 vials/min. with maximum vial diameter of 37 - 54mm
RANGE OF STANDARD VIAL SIZES
Min/max diameter: 14/36mm
Min/max height: 34/110 mm
NEW WATER CONSUMPTION
Max: 600-900 lt/h
COMPRESSED AIR CONSUMPTION
4,000-5,000 lt/min
NEW WATER PRESSURE
2.5/4 BAR (+/- 5% fluctuation)
COMPRESSED AIR PRESSURE
6 BAR
INSTALLED POWER
6 KW
STANDARD VOLTAGE
400 Volts/50Hz/3Ph + G + Neutral
7) 2-STATION TRAPPER V/600
Automatic trapper for plastic or metal bottles from upstream machine.
The machine has two stations and can process 2 trays per station. Each
station has an independent mechanical movement that allows picking
full trays and storing new ones without stopping production.
Machine without painted parts. Stainless steel structure, with
stainless steel surface
SPEED
Up to 400pcs/1'
20 strokes per 1'
STANDARD DIMENSIONS OF BOTTLES
Diam.min/max: 14/52mm
Alt.min/max: 33/110mm
TRAY DIMENSIONS
Standard: up to 310x500mm
ELECTRICAL POWER
Installed Power: 1.5 kW
Frequency: 400Vac 50Hz 3ph + N + G