| Description: |
Bottle filling plants Non-Carbonated Drinks 2500 bph
used machine
Aseptic Production and Filling Line for Non-Carbonated Drinks 2500 bph
This production line is designed for the preservative-free production
and bottling of all kinds of heat-treatable, non-carbonated soft
drinks, e.g. vitamin drinks, filtered/low-fiber juices, tea-based
drinks (brewed from real leaves), plant-based milks/drinks, etc. This
line is used for green tea based drinks, flavoured with various fruit
juices. Production equipment includes two tea brewing vessels, mixing
tanks, UHT pasteurizer, product filter, water treatment plant with
reverse osmosis, oxygen generator and product tank which are the part
of the delivery. UHT pasteurizer is heated with thermal oil boiler.
The filling line is semiautomatic (blow moulder operation, empty PET
bottle feeding and palletizing is made manually). Current owner
designed the line from individual machines and rebuilt aseptic filling
block with all new components. PET bottles are sterilized with
chlorine dioxide liquid consists of 2 chemicals (H₂SO₄ and NaCl)
and mixing it with RO water containing 3000ppm / liter chlorine
dioxide solution. Filler bloc and production equipment has CIP system
inbuilt. Filling block and cap feeding are sterilized with ozone. The
line is installed and can be tested.
Technical characteristics
Plant built in year: 2017 from new and used equipment
Nominal capacity: 2500 bph in 0.5 liter PET (max 1200 liters/h)
Products: vitamin drinks, filtered/low-fiber juices, tea-based drinks
(Brewed from real leaves), plant-based milks/drinks
Product shelf life: max 24 months
Product UHT: 60-150 °C holding time 45 seconds
Bottle sizes: 0,2L - 1,5L PET Bottle (current bottles size: 0,5L)
Cap format: PCO 1810 – 28 mm
Labelling: Shrink Film Sleever
Secondary packing: Shrink Film in format 3 x 4 and 3x2
The line includes the following machines:
• Semi-automatic PET bottle blowing machine Capacity 1000 bph
• Water Treatment System: (Brand BWT) - stainless steel gravel -
sand filter automatic 2-column continuous ion exchanger Brand: BWT,
automatic 2-column continuous active carbon filter
• Technological water buffer tank, 2550 liters, stainless steel AISI
316L, with bottom pressure gauge, CIP washer head and connection
• 2 x 250 liters, stainless steel, double-walled thermo oil-heated
cooking pots for brewing tea
• 1 x 2550 liters mixing tank (Brand: Bonfiglioli), stainless steel
AISI 316L, with bottom pressure gauge, 2 pieces CIP washer head, with
connection
• 1 x 80 liter, stainless steel, liquid filter (GAF puncture bag)
for product filtration before filling
• 1 x 2550 liters, product buffer tank, stainless steel AISI 316L,
with bottom pressure gauge, CIP washer heads installed, with
connection
• Full automatic UHT plate sterilizer machine includes heating and
cooling equipment: Capacity 1250 liters/h, PLC controlled,
sterilization (main equipment: 3 pieces Alfa Laval plate heat
exchangers, Galletti liquid cooler (chiller), electric thermo oil
boiler,
temperature: 60°C - 150°C, holding time: 45 sec, inlet temperature:
15°C, outlet temperature: 5°C - 35°C
• Full Automatic Aseptic rinsing filling capping filling bloc (3 in
1) with capacity of 2500 bph consisting:
12 station, one circuit rotating rinser, 12 valve gravity filler and 6
head capper controlled by PLC with a touch screen controls, automatic
inline bottle sterilizer, automatic cap sterilizer, CIP washer system
with detergent connection
• Full bottles rinsing equipment with RO (reverse osmosis) water
(Brand: BlueClear)
• Bottle drying system with air knives, (Brand: Tardito Machine)
• Cap control system with two cameras and automatic sorter, (Brand:
KEYENCE)
• Full automatic Sleeve machine (Brand Scaligera Ulisse 2000) year
2015: Capacity 2800 bph with electric heated shrink tunnel
• Full automatic inkjet printer (Brand: HITACHI)
• Full automatic shrink wrapping machine with heating tunnel
seller offer No. resale 9202022
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